Articles in this Issue

  • Quality, Compliance, and Sustainability: Progression of the Pharmaceutical Industry

    Nigel Smart, Ph.D.
    Through the use of a variety of diagnostic tools it is possible to demonstrate performance in terms of a snapshot in time and then to trend this over a given period to provide a measurement of how well you are doing both in terms of performance output and quality improvement.
  • Fluidized Bed Drying of Pharmaceutical Materials: Moisture Measurement and Effects of Particle...

    Xue Liu, Ph.D., Fernando J. Muzzio, Ph.D., Johannes G. Khinast, Ph.D., Benjamin J. Glasser, Ph.D.
    Fluidized beds are extensively used in the pharmaceutical and other chemical industries either as a batch or continuous process for drying moist powders and granular solids. This is due to good mixing of solids and intensive heat and mass transfer between the solid and hot gas phases in the system. Generally, high energy input is required during this process to provide the latent heat of water evaporation, and thus on-line measurements become important to determine the optimal operation conditions in order to minimize energy usage.
  • Microbial Control Strategies in Bioprocessing Falling Short of Assuring Product Quality and...

    Anastasia Lolas
    Recent bioprocessing contamination events, warning letters and consent decrees have demonstrated yet again that microbial control is indispensable in pharmaceutical drug manufacturing operations. Biopharmaceuticals or therapeutic protein products are derived from recombinant DNA and hybridoma technology. The protein is produced by fermentation of media supplemented with nutrients using mammalian cells, bacterial or yeast organisms. The protein is then harvested and purified. The resulting bulk drug substance is stored refrigerated or frozen. Additional modifications or purification may be performed to the protein drug substance prior to sterile filtration and aseptic fill that produce a sterile drug product for patient administration. Low bioburden must be maintained from cell harvest and recovery up to sterile filtration to assure product quality and satisfy regulatory commitments and compliance requirements [1, 2]. The fermenting cell culture must remain pure to produce the desired protein and yield. Bioburden and other contaminants must be prevented in subsequent harvest/recovery and purification operations to meet the low bioburden claim and assure purity, potency and safety.
  • Cost-effectiveness of Single-Use Technologies for Commercial Cell Therapy Manufacture

    Ana Sofia Simaria,Ph.D, Dr. Suzanne Farid, Sally Hassan, Ph.D.
    The commercial success of allogeneic (universal donor) cell therapies for large patient numbers is dependent on the development of scalable GMP manufacturing technologies that can produce very large amounts of cells in a robust and cost-effective manner. Prochymal (Osiris, Columbia, MD, USA) for graft-versus-host disease, approved in Canada and New Zealand, and Cartistem (Medipost, Seoul, Korea) for osteoarthritis, approved in South Korea, are examples of current commercialized allogeneic stem cell therapies. Nevertheless, several notable failures due to manufacturing concerns such as high cost of goods (COG), high process variability and loss of efficacy upon scale-up have been reported [1-5]. This article investigates the potential of planar expansion technologies to meet potential commercial cell therapy demands.
  • Practical Aspects of Solubility Determination and Considerations for Enabling Formulation Technologies

    Marc Tesconi, Ph.D., Margaret S. Landis, Ph.D
    Aqueous solubility is an important aspect of pharmaceutical drug development. Very often structure-activity relationships of small molecule pharmaceuticals are tuned to maximize aqueous solubility to facilitate in vivo delivery of the drug substance. Solubility is also important in the synthesis, crystallization and purification of the drug substance. Aqueous solubility consideration is paramount to understanding results from in vitro biological testing of efficacy and planning for formulation approaches to conduct pharmacokinetic and toxicological screening. Lastly, but often not highlighted, is the fact that aqueous solubility is vital to understanding the long-term impact of pharmaceuticals in our environment. The content of this article was presented as a pre-conference workshop at the IQPC 7th Annual Improving Solubility Summit.
  • A Rational Approach to Development and Validation of Dissolution Methods

    Gregory P. Martin
    Dissolution is the primary pharmaceutical test that is designed to probe the performance of dosage forms. From its beginnings in the middle of the twentieth century to address some serious issues with products on the market [1], the scope of application has grown to include use as a tool for formulation selection during product development and as a tool to enable waivers of bio-studies [2,3] under certain circumstances. Naturally, a dissolution test should be well suited to its intended purpose, but the purpose may be different depending on the circumstances. The purpose of this article is to provide some insight into the development of dissolution tests for pharmaceutical dosage forms for several of the most frequent intents.
  • Thirty Years of NIR in Pharmaceutical Analysis

    Emil W. Ciurczak, Ph.D.
    2013 is, for me, an auspicious year. It marks the 30th anniversary of looking into a new technique for raw materials qualification and finding, ta-da, near-infrared spectroscopy. There were few choices of vendors in the US at that time: the company with whom I worked on my research which no longer exists (thanks to venture capitalists), and the other major player, which has, over the years morphed into a leading manufacturer of instruments for chemical analysis and is still doing quite well. My company was developing qualitative software at that time.
  • Application of Process UHPLC to API Manufacture

    Tseng-En Hu, Ph.D., Elie Chaaya, Zhihao Lin, Ph.D., Chuck Orella, Ph.D.
    Process Analytical Technology (PAT) has been extensively applied to the manufacture of pharmaceuticals (drug products) and the typical choice of PAT platforms is principally spectroscopy, based mostly on the speed of analysis, ease of sampling, and operational simplicity. In the manufacture of drug substance, selectivity and sensitivity of the analytical platform are important for better characterization, understanding, and purging of impurities. HPLC (or UHPLC) is ubiquitous in laboratories (engineering, analytical and quality), and the regulatory compliance structure (quality system, SOPs, method transfer, etc.) for common tests is well-established. Also important is the proficiency of staff in the choice of technology for method transfer to a commercial-scale supply site.
  • An Interview with SPX

    The pharmaceutical industry is going through a transformation, so SPX designs our dryers to satisfy the demands of the modern pharmaceutical industry. All the easy soluble drug entities have been discovered and now the researchers must go after the rocks, which are insoluble drug substances.
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